custom large scale vacuum forming/thermoforming plastic parts

Vacuum forming is the process of taking a flat thermoplastic sheet and using controlled heat to make it pliable enough where it can be conformed to the contour of a mold by simultaneously applying force and vacuum. Typically vacuum formed parts are 3 dimensional and the finished part will have the defined shape and detail on one side. The vacuum forming process lends itself to being a very cost effective way to produce large parts; especially on lower volume applications. Vacuum formed parts are also commonly used as a replacement for metal or fiberglass as they offer a durable, lighter weight alternative with far superior economics. Advantages of Vacuum Forming: ·Ability to produce both low and high volume parts cost effectively. ·Inexpensive tooling as compared to other processes, such as injection molding. ·Less expensive to make part modifications in most cases. ·Fast turn around times. Sample parts can be submitted of patterns for initial review prior to the building of hard tooling. ·Ability to select a customized surface finish from a variety of patterns and custom laminates that are readily available.